Overview
F.1 on a Vaillant EcoMax Pro 18/28E means the boiler has failed to ignite the burner. In simple terms the control tried to light the pilot/main burner but did not detect a stable flame, so the boiler locked out to protect the appliance. Common root causes are a lack of gas supply, a fault in the ignition components (igniter, electrode, or ignition lead), incorrect gas-valve setting or a flue/air supply problem that prevents proper combustion. Severity is medium to high: the boiler will not provide heat or hot water until the fault is cleared or repaired. There is also a safety element — the control locks out to avoid attempting unsafe combustion. Most causes require a Gas Safe qualified engineer because they involve gas components, ignition electrics and possibly internal adjustments or part replacements. Homeowners can perform a few safe checks to rule out simple supply issues, but any work on gas valves, electrodes, the PCB or internal wiring must be left to a professional. If you smell gas at any time, or suspect a leak, evacuate the property and contact your gas emergency number immediately rather than attempting troubleshooting. If there is no smell of gas and checks are normal, a service visit by a Gas Safe engineer is usually the next step to diagnose ignition, valve or flue faults and to carry out safe repairs or adjustments.
Possible Cause: Lack of gas, a fault with the ignition or flue – may need to adjust the gas valve or replace a defective electrode lead.
Troubleshooting Steps
Safety precautions:
- If you smell gas (rotten egg/mercaptan odor) evacuate immediately, do not operate electrical switches, open windows and call the gas emergency number from a safe location. Do not attempt to relight the boiler.
- Before doing any checks, switch the boiler to the off position and allow it to cool. Do not remove sealed panels or attempt to access internal gas/ignition components unless you are Gas Safe qualified.
- Do not attempt to adjust the gas valve, replace electrodes, or test live gas circuits yourself.
Initial homeowner checks (safe, non-invasive):
1. Check other gas appliances in the house (hob, oven) to see if they are working. If none of them work, the issue is likely a supply/problem upstream and you should contact your gas supplier.
2. Confirm the boiler’s gas isolation valve (usually a lever on the boiler gas pipe) is in the open position. If it has been turned off accidentally, open it and try a reset.
3. Reset the boiler following the user manual instructions (use the boiler’s reset control). If the boiler re-ignites and runs, monitor for reoccurrence. If it immediately returns to F.1 or locks out repeatedly, stop and call an engineer.
4. Check the flue terminal outside for obvious blockages (nests, debris). Do not crawl into confined spaces or attempt internal flue work yourself. A blocked flue can prevent combustion air/venting and cause ignition failure.
5. In very cold weather check externally routed condensate pipes for freezing or blockage; thawing may allow the boiler to restart.
If the simple checks don’t clear the fault, call a Gas Safe registered engineer. Typical professional diagnostic and repair steps (for the engineer):
1. Confirm the fault history and number of lockouts. Inspect the boiler for visible signs of water ingress, corrosion or damage to ignition wiring and connectors.
2. Verify gas supply and inlet pressure at the boiler. Check the gas meter and upstream isolation/regulator. Restore any interrupted supply in coordination with the supplier if required.
3. Check ignition sequence: observe spark generation, flame sensing and flame signal. Inspect and if necessary clean/replace the ignition electrode(s) and check/replace ignition leads. Check electrode gap and alignment according to Vaillant specifications.
4. Test the ignition transformer/spark generator and measure ignition lead continuity. Check the flame detection circuit and electrode earth/continuity.
5. Test the gas valve operation and associated wiring. Measure gas valve coil resistance (manufacturer guidance suggests around 50–54 ohms for some valves — engineer to use official service data). If the gas valve or harness is faulty replace as required.
6. Inspect the PCB and ignition control circuits for faults or moisture; test eBUS/communication faults if present. Replace or repair PCB only with correct parts and settings.
7. Check flue and pressure switches (including fan operation if applicable) to ensure correct combustion air flow and no recirculation or blockages.
8. After repairs, carry out combustion and gas-tightness tests, confirm correct gas valve setting and safe operation, and run the boiler through several ignition cycles to confirm reliability.
Final notes:
- F.1 is a lockout caused by failed ignition; it often needs professional diagnosis and repair. Do not attempt internal repairs unless you are qualified and registered.
- If the boiler repeatedly locks out after a short fix or reset, stop using it and book a Gas Safe engineer. Continued attempts to force operation can be unsafe and may mask the underlying fault.
- Always use a Gas Safe registered engineer for anything involving gas valves, burner parts, ignition systems, or internal PCB/electrical repairs.
Helpful Resources
Vaillant Boiler Error Codes / Fault Codes List - WarmZilla
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Boiler Manual
Download the official PDF manual for the Vaillant EcoMax Pro 18/28E.