Worcester Bosch CDI Classic Combi Boiler

Error E9

Overview

The E9 fault on a Worcester Bosch CDI Classic combi boiler means the safety temperature limiter in the central heating (CH) flow has tripped. This limiter is a critical overheat safety device that prevents water in the CH flow from exceeding its safe operating limit (around 105°C). When it trips the boiler will lock out to protect internal components and the system. There are several common reasons this limiter trips: a faulty safety temperature limiter or its wiring, poor or no circulation (blocked or seized pump, trapped air, closed valves, sludge), a failing or scaled heat exchanger, or an electronic fault such as a defective PCB that misreads sensors. The fault is potentially serious because it indicates overheating or a failed safety device; the boiler should not be put back into normal service until the cause is found and fixed. Homeowners can carry out a few safe checks (pressure, bleeding radiators, checking for obvious blockages or frozen condensate pipes) but most diagnostic and repair work must be done by a qualified Gas Safe registered engineer. Internal component replacement, electrical or gas work, and full fault diagnosis are not DIY tasks and can be dangerous and illegal if performed by an unqualified person.

Possible Cause: Safety temperature limiter in central heating (CH) flow has tripped.

Troubleshooting Steps

Safety precautions:

1) Immediately stop using the boiler if E9 is displayed. Turn the boiler off at its on/off control and use the electrical isolator switch. Do not repeatedly attempt to reset the boiler if the code returns after one reset.

2) If you smell gas or suspect a gas leak, get everyone out of the property and call the gas emergency number immediately. Do not try to work on gas valves or gas pipework unless you are qualified.

3) Do not open the boiler casing, attempt to replace sensors, limiters, pump, heat exchanger, or PCB yourself. These are specialist tasks for a Gas Safe engineer.

Initial homeowner checks you can safely do:

1) Note and record the exact error: E9 and any accompanying 3-digit cause code (examples: 219, 220, 221, 224). This information is useful to the engineer.

2) Check the boiler display for guidance and attempt one controlled reset according to the boiler manual. If E9 returns, stop further resets.

3) Check the visible system pressure on the boiler gauge. Typical target pressure is around 1–1.5 bar when cold. If pressure is significantly low and you know how to repressurise the system safely using the filling loop per the manufacturer instructions, you may top up to the recommended pressure. If you are unsure, wait for the engineer.

4) Check radiators: feel top and bottom for cold spots; bleed any radiators that have trapped air. Trapped air can reduce circulation and cause overheating of the boiler.

5) Check for obvious leaks around the boiler and pipework. Any sign of internal leak or water ingress should be reported immediately to the engineer.

6) Check the external flue and surrounding vents for obvious blockages and the condensate pipe for freezing or blockage (in cold weather). A frozen condensate pipe can cause operational faults; thawing with warm (not boiling) water may help if you can do so safely.

Specific diagnostic steps and guidance (for information and to help prepare for the engineer):

1) If E9 came with cause code 220 or 221 this commonly points to a safety temperature limiter or its wiring failing. The limiter is usually replaced rather than repaired.

2) If a 219 cause code is shown this often indicates heat exchanger related overheating or detection of excessive temperature rise possibly due to limescale, restricted flow, or exchanger damage.

3) If circulation is suspected (no hot flow, radiators cool, or pump noise/quiet), the likely culprits are blocked/ seized pump, closed zone valves, magnetic filter full of sludge, or heavy limescale. An engineer will check pump rotation, differential temperature between flow and return, and look for blockages.

4) If the boiler’s PCB may be at fault (intermittent or conflicting cause codes, incorrect sensor readings), the engineer will run electrical diagnostics and check sensor inputs and wiring before deciding on PCB replacement.

5) Provide the engineer with system history: when the boiler was last serviced, any recent work on the heating system, and when the E9 fault first occurred. This helps narrow down causes.

When to call a professional and what to expect:

1) Call a Gas Safe registered heating engineer if E9 persists after the basic safe checks, if the boiler will not reset, if you found leaks, if you suspect pump seizure, or if a specific cause code indicates heat exchanger or limiter failure.

2) Tell the engineer the exact fault codes (E9 plus any 3-digit cause code), system pressure reading, whether you did a reset, and any radiator or circulation symptoms.

3) The engineer will isolate gas and electricity, open the boiler for inspection, measure flow and return temperatures, test the safety temperature limiter and other sensors, check pump operation and pressures, inspect the heat exchanger for limescale or damage, and test the PCB. Repairs may include replacing the safety temperature limiter, restoring circulation (unblocking or replacing pump), cleaning/flushing the system, or replacing failed components like the heat exchanger or PCB.

4) Do not attempt component replacement or wiring repairs yourself. This work is specialist, can be dangerous, and must be done by a qualified engineer.

Final notes:

1) Record the fault details, any actions you took, and the service history so you can provide full information to the engineer. 2) Check your boiler warranty and service agreement before arranging work; some faults may be covered. 3) Treat E9 as a serious safety lockout that needs prompt professional investigation rather than prolonged DIY troubleshooting.